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Moulded rubber

Customised rubber components for Nordic industry

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What is moulded rubber - and why is it a smart choice?

Rubber offers fantastic design possibilities. The elasticity of the material offers great opportunities for special shapes and angles with properties that meet tough requirements in terms of physical and chemical impact.

🌿 Natural rubber

Natural rubber comes from the sap (latex) of the rubber tree Hevea brasiliensis. It is a naturally elastic material that is highly stretchable, durable and biodegradable. It is used in products such as tyres, rubber bands and gloves.

Natural rubber - Benefits:

  • High elasticity and flexibility - very stretchable without cracking.
  • Good wear resistance - withstands abrasion well.
  • Biodegradable - more environmentally friendly than many synthetic alternatives.
  • Good grip and friction - used in e.g. tyres and gloves.

🧪 Synthetic rubber varieties

Synthetic rubbers are man-made materials made from oil-based chemicals. There are many different types, such as:

Synthetic rubber - Advantages:

  • Chemical and oil resistant - withstands substances that natural rubber cannot.
  • Temperature resistant - some varieties cope better with extreme temperatures.
  • More consistent quality - industrially produced, providing better control of properties.
  • Cheaper and more accessible - does not require natural resources from plants.

The process

Ulinco moulded rubber: how it works

  • 1. requirements specification & concept

    • Requirements gathering: Understand and document the specific requirements of the component, including mechanical, chemical and environmental properties.
    • Concept development: Create initial concepts and design ideas based on the requirements specification.

  • 2. choice of materials

    • Material analysis: Analyse and select the right type of rubber, silicone or PU based on the specified requirements.
    • Additives: Decide which additives to use to achieve the desired properties.

  • 3. design & construction

    • CAD modelling: Create detailed CAD models of the component.
    • Simulation: Use simulations to predict how the component will behave under different conditions (load, temperature, chemical exposure).

  • 4. prototyping

    • Prototyping: Producing one or more prototypes of the rubber component to test the design.
    • Testing & validation: of the prototypes to ensure that they fulfil all requirements and specifications.

  • 5. documentation

    • Ensuring the quality of the material: customer requirements and suggestion of a suitable standard to link the material to.
    • Quality/production: PPAP, outturn samples, batch tests, etc.
    • Legal requirements: REACH, RoHS, conflict materials, etc.

  • 6. Tool making

    • Mould design: Design and manufacture mould tools to be used for mass production of the rubber component.
    • Mould making: creating the moulds, usually by CNC machining or other precision machining.

  • 7. quality control

    • Inspection: Conduct thorough inspections to ensure that each component meets quality standards.
    • Testing: possibly perform additional tests, if necessary, to verify the functioning of the components.

  • 8. production and distribution

    • Mass production: Mass production based on validated processes and quality control standards.
    • Packaging: Pack the components in a desirable way.
    • Distribution: Distribute the finished rubber components to the customer.

Typical uses of moulded rubber

In industry, moulded rubber is used in many different applications where high precision, strong durability and reliable performance are required.

Gaskets and seals

Moulded rubber is ideal for gaskets and seals that need to withstand different environments, chemicals and temperatures.

Dampers and vibration protection

Ulinco manufactures both customised dampers and has one of the largest standard ranges on the market. Applications can be vibration protection to reduce noise, shaking and wear in machines and installations.

Protection and enclosures

Moulded rubber is often used as protectors and enclosures to protect sensitive components from things like moisture, dust and impact.

Specialised components

We manufacture customised rubber components for demanding environments, such as the automotive, offshore and electronics industries.

Our benefits

Why customers choose Ulinco for moulded rubber

With our deep expertise and proven experience, together with commitment and determination, we develop customised solutions for your business. We add value by leading projects and building strong partnerships in our core areas.

We are curious

We have a genuine interest in your company's products. To find the right solution for your needs, we need to understand your company's products and processes.

That's why we value understanding your business to always get it right.

We are solution-oriented

We don't say no. For us, it's important to always try to find a solution that's right for your business.

Through collective knowledge and experience combined with a strong will, we find the right solution for your business.

We have cutting-edge expertise

We have competitive niche knowledge and long experience. To always be a present partner, we keep moving forward by training our staff.

Through partnerships with global technology leaders in selected areas, we ensure that we have the right knowledge for your needs.

Do you need help with moulded rubber?

At Ulinco, our product specialists can offer support from engineering/design to finished product and subsequent logistics. Don't hesitate to contact us for advice, a quote or to tell us about your challenges.

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Frequently asked questions about moulded rubber

  • What materials are used in the production of moulded rubber?

  • We customise the choice of material according to what your product requires. Resistance to heat, chemicals or wear are things that can affect the decision. We manufacture components in all common rubber materials and polyurethane.

  • What products can you make from moulded rubber?

  • We can help with a lot! Among other things, we manufacture gaskets, seals, dampers, vibration protection, enclosures and specialised components for industrial applications.

  • What is the delivery time for moulded rubber parts?

  • Delivery time varies depending on the complexity of the product and the volume of the series, but we always strive for fast lead times and have the opportunity to offer prototyping to speed up development. Normally it takes about 7-8 weeks from order to final samples.

  • Can Ulinco help with design and material selection?

  • Yes! Our team will be happy to help you with everything from design and engineering to material selection and prototyping.

  • Do you produce both small and large series of moulded rubber?

  • Absolutely! We can produce prototypes, small series and large production volumes. At Ulinco, we customise production entirely to your needs.

  • Which industries use moulded rubber?

  • Moulded rubber is used in a wide range of industries, such as construction, medicine, electronics and automotive.